Demos · Bakery Factory System MES ERP
One system for a bakery factory: ERP, MES, SCADA/HMI, CRM, WMS, CMMS and QMS on one set of records. Three lines run live, and every order is checked day by day against what each line can make.
Sound familiar?
Every order is checked day by day against what each line can make. A refusal names the earliest day it can go.
A failed check holds the batch by itself. Its pallets and its truck wait until quality records the fix and releases it.
Each order shows where it stands in all seven systems: its batch, any hold, its pallets, its truck and the customer's messages.
What you get
ERP, MES, SCADA/HMI, CRM, WMS, CMMS and QMS. Every screen says which one it is in and which team it is for.
Three lines and every machine, with live readings, alarms and what a stop is costing a minute.
Orders, promotions and forecasts are checked against each line, the ingredients, the crew and the dock slots.
Checks, the food-safety plan, hygiene, lab tests, and trace and recall, with batches held until every check is in.
About the system
One system runs the whole bakery: the office, the plant floor and quality. Seven parts, each with its own screens and its own team, share one set of records.
So a change in one shows in the others the same minute. A held batch blocks its truck, and the customer's order says why.
The machines in the demo are simulated. In a factory, the same screens read the machines through their own controllers.
Orders, forecast and promotions, plan, buying, suppliers, dispatch and money
Planning, sales, stores and managers
Plant floor, 3D floor, lines, weighing, batches, people, instructions and analytics
Floor team
Machine connections, machine panels, alarms, energy meters and line TVs
Floor and engineering
Enquiries, calls, WhatsApp, customers and complaints
Sales team
Stores: the warehouse map, put-away and every move
Stores team
Jobs, planned services, spare parts, tools and equipment
Engineering team
Checks, food-safety plan, hygiene, recipes and labels, lab, trace and recall, and safety
Quality team
Diagrams
Orders, customers, money, people
This system: ERP and CRM
Plan, batches, checks, quality, maintenance, stores, trace
This system: MES, with QMS, CMMS and WMS
Machine panels, alarms, line TVs, the checks tablet
This system: SCADA/HMI. It reads the levels below; set points go down only after approval
The PLC in each machine, the scales, the printers
OPC UA, EtherNet/IP, Modbus TCP, MQTT
Probes, load cells, detector heads, clip-on sensors, valves, motors
Wired to their controller, or wireless
This system, on one set of recordsThe machines and sensors it reads
From any door: the website, WhatsApp or the phone.
Against each line, day by day, before anyone says yes.
In an allergen-safe order.
Each lot scanned onto the batch record.
Readings and alarms, live.
A fault becomes a job in one tap.
A failed check holds the batch.
Labelled and put away.
In its dock slot, every pallet scanned.
Screens
Taken from the live demo. Every one is a screen you can click through today.
Charts
Inside the demo
14 things you can click through today, in plain words. Yours can have all of them, or only the ones you need.
Each order shows its batch, any hold, its pallets, its truck, open jobs on its line and the customer's messages, one tap each.
Every machine and light tower, the silos, the warehouse and the docks, live in 3D.
How every machine links to the system, its controller and protocol, and what the floor sees when a link drops.
Scan the ingredient lot and weigh to the recipe. Each weight goes onto the batch record.
Eight weeks of demand, with each promotion checked against the lines. One that loses money is refused, with the break-even shown.
Every pallet space, the quarantine cage and the silos. A tanker is only ordered when a silo has room for all of it.
Each truck books a dock slot. Pallets get barcode labels and are scanned onto the trailer one by one.
A fault becomes a job in one tap. A machine locked off for a job keeps its line stopped until the lock comes off.
The critical control points, their limits and today's records, signed off by quality.
From an ingredient lot to every batch, pallet and customer, or back from a complaint.
Each product's recipe, allergens, nutrition and label, checked for each market it sells in.
Who is on each shift for eight weeks, whose training runs out, and who covers a holiday.
Power, gas, air and water meters, live, and the energy that went into each pack.
Every enquiry from every door until it is won or lost. Missed calls stay on the list until someone returns them.
Compatibility
As the demo shows it. Yours connects to what you already have, agreed in the written plan.
Hardware
One at each mixer. Scan the lot, weigh to the recipe, and each weight lands on the batch record.
EthernetRead the lot labels at the weigh stations, so the right ingredient goes in.
USBScan every pallet onto the trailer at the docks.
Wi-FiOne at the end of each line, printing each pallet's SSCC label.
EthernetEach test is timed. A failed metal test stops the line and holds the batch by itself.
Own controllerEach line's hour-by-hour count, with the next food-safety check counting down.
BrowserOn motor bearings and gearboxes. A rising trend warns days before a part needs work.
Read old machines with no controller, such as compressors and washers, so their hours count too.
LoRaWANShow how full each silo is, so a tanker is only ordered when there is room for it.
Modbus TCPWireless sensors in each cold room, read live.
LoRaWANPower, gas, compressed air and water, live, and the energy in every pack.
Each wash records its temperatures and strength. A failed wash is run again before the equipment is released.
Records
In your system. The demo keeps nothing: reloading it starts the shift again.
| What | Kept for | Why |
|---|---|---|
| Every reading, every second | 90 days | The trends, and looking back at a fault. |
| One-minute averages | 3 years | Comparing this year with last. |
| Batch records, checks and corrective actions | 3 years | Longer than any product's shelf life, for audits and recalls. |
| Alarms, set-point changes and approvals | 3 years | Who changed what, and who allowed it. |
| The activity record | For good | Nobody can edit or delete an entry. |
| Machine programs | Every version | Putting a machine back as it was. |
Operationally accurate
An order is refused when no line can make it in time, and the refusal names the earliest day it can go.
A batch with a food-safety check out of limit cannot be released, so its truck cannot load until quality signs it off.
The plan will not run a nut-free product straight after a nut product on the same line.
A metal-detector test or a jam clear is refused from someone whose training for it has run out.
From this demo to your system
Same idea, shaped around your business: your stages, your words, your rules.
A short call about your business, your rules and the tools you use today. You get a free quote.
A written plan of every screen and rule, so you know exactly what you are getting.
A working demo of your own system, like this one, so you can steer it as it grows.
Most systems are live in 6 to 12 weeks. Once it is paid for, the code is yours, and our yearly AMC keeps it running, with free patent-pending AI governance included.
Questions
Yes. Any food factory with lines, batches and allergen checks fits. We build yours around your own products, lines and rules.
The demo shows the common ways machines connect, such as OPC UA and Modbus. We agree exactly what connects in the written plan.
No. Start with the parts you need, such as the plant floor and quality, and add the rest later on the same records.
Most systems go live in 6 to 12 weeks. Once it is paid for, the code is yours, and our yearly AMC keeps it running.
Where a system uses AI, the patent-pending firewall swaps client details for tokens before any model reads them.
The system drafts, and a named person releases every message.
Refusals, overrides and exports land in a log nobody can quietly edit.
Keep exploring
Projects, changes to jobs, money in and out, approvals and suppliers for a fit-out company. It opens on what needs you today and shows the cash …
One inventory system for a perfume house: 20,000 SKUs, ten brands, seventy countries, and the compounds, bottles, pumps and boxes they are made from. It shows …
An intercity coach company's control room: every coach where it is this minute, the late ones first, and what leaves in the next hour and how …
We'll show you what it could look like, measured to fit before anything is built.
